In this tuner. a variable inductor made bv mutual coupling between two coils of near equal inductance is used as the L match inductor. The object is to have a variable inductor with no taps or rollers. These coupled coils, LI and L2 are connected in series (see Figure) to get total inductance.
A reverse switch connects the two coils either for additive or subtractive M to accomplish a wide range of total L. With LI = L2 = 10 uH and K = 0.8 the range is about 4 to 36 uH. One coil is wound on the plastic case of
a 12 ga empry shotgun shell and the other on a 20 ga empty shotgun shell . The winding is #23 magnet wire so that the outside diameter of the 20 ga coil slides nicely into the 12 ga shell to allow variable coupling by sliding the smaller coil in and out of the larger coil.
1. Use a low base 20 ga empty shotgun shell and drill out the primer end to clear a 114 inch screw.
2. Take a 1/4-20 nylon hex nut and glue it over the hole just drilled. This gives the shell a threaded nut that will run on a lead screw to move this coil in and out of the 12 ga shell.
3. In preparation for winding the coil cut off and discard about 318 inch of the crimped end of the 20 ga plastic so that a well formed coil form remains.
4. Locate and drill a 1132-inch dia hole in the plastic about 114 inch from the end just prepared. This is for the start of the $23 magnet wire winding.
5. Locate and drill another 1132" dia. hole in the plastic about 7116 inch from the fust hole toward the base. This allows 15 turns between the holes from start to finish, Drill a 1W-inch hole close to the base that will serve to bring both ends of the winding out for connections clear of the sliding fit. .
6. Wind 15 turns of #23 magnet wire between the two 1132 dia holes. Start with one end into a 1132 dia hole, into the shell and out the 118-inch hole. When 15 turns are on, put the end into the nearby 1132- inch hole, down the center of the shell and out the 118-inch hole pulling the wire tightly to maintain tight turns.
7. Take a 12 ga shell, cut the crimped end off to make a uniform coil form and wind on 13 turns of #23 magnet wire. No holes are used for the start and finish of the winding so tape must be used hold the winding and dress the leads. Clear fingernail polish may be useful as well.
8. A 1/4-20 x 2 inch nylon machine screw along with an extension of 114 inch wooden doweling is used to make the lead crew shown in the diagram in Figure